Double Layer Spunbonded Nonwoven Production Line Machine Description Product modelDCWS-1600SSDCWS2400SSDCWS-3200SSDCWS-4200SS Die numberSS:2 Filament number1.5-2.5d Gram weight range10-150 g/sq.m Maximum operating speed400 m/min Effective wide1600mm2400mm3200mm4200mm The daily production capacity9000Kgs13000Kgs16000Kgs21000Kgs Product Use Range Schematic Diagram Machine Characteristics Machine Technical Data NO.ItemIndexUnit 1Raw materialPolypropylene chips (Melt index: 20-40g/10min, with variation not more than 1% for each batch; Melt point: 165鈩? Ash content: 鈮?0.15-0.25% 2Melt point164-170鈩?/p> 3Density0.91g/m鲁 4Melt Flow35卤5g/10min 5Molecular weight distribution index<4 6Equal regulation>96% 7Humidity<0.05% 8Ash<0.025% Main Equipment for Spunbond Section No Item/BRAND Quantity 11+3 Volumetric dosing hopper--2set 2Suction, dosing and mixing device2set 3170mm Main extruder2set 4Co- extruder2set 5Candle Style filter2set 6300cc Metering pump2set 7Spinning machine2set 8Spinneret plate4set 9Filament quenching and drawing system2set 10Web former1set 11Embossed hot thermal bonding calendar1set 12Winder1set 13Slitter1set 14Steel frame for main machine1set 15Electrical control system ("SIEMENS" PLC control system)1set Auxiliary Equipment SNItem/BRANDQuantity 1Calcinator cleaner--YANCHENG1set 2Ultrasonic cleaner--ZHANG JIA GANG1set 3Assembly and disassembly device for spin pack1set Utility Equipment SN Item/BRAND Quantity 1Chiller-- HANZHONG /SHUANGFENG(400000Kcal)1 set 2Cooling tower-- HANZHONG/SHUANGFENG(100Ton)1 set 3Suction blower--FUZHOU (75KW)3 set 4Suction blower--FUZHOU (55KW)1 set 5Suction blower--FUZHOU (11KW)2 set 6Spinning Heating System--YAN CHENG (48KW)2 set 7Calendar Heating System--YAN CHENG (72KW)2 set List of consumables NO.ItemSpecification 1Width of finished fabric3200mm 2Single filament titer1.5-2.5 denier 3Daily output20MT/Day based on 40gsm (guarantee the quality as both side agreement) 4Web weight9-150 g/m2 5GSM VariationCV (Coefficient Variation) value less than 6 % 6Extruder size蠁170脳30:1 7Process speed10~300m/min Machine Speed: 350m/min 8Power requirementLoading 700kva Actually 560kva. 9Space requirement35*18*11m 10No. of spin beams2 set Description of Units Dosing device Charging device and function description The chips are sent from the ground to the batching and mixing system on the third floor. then The main materials and auxiliary materials can be prepared in a scientific proportion. The batching and mixing devices are as follows: one main charging tank, two auxiliary tanks, one mixing tank and one suction device. technical data Additive I addition ratio: 0.5-5% Additive II addition ratio: 0.5-5% Additive III addition ratio: 5-50% (filling) Maximum capacity of main materials: 500kg/h 170mm Main extruder The equipment includes slice inlet, automatic temperature control, cooling system and alarm system, which is mainly used for Melt and extrude PP chips mixed with masterbatches and additives (such as antioxidants, anti pilling agents and flame retardants). The main driver adopts AC frequency conversion control, which has the following advantages; 1. Closed loop system is adopted for temperature control in each area; 2. With West thermometer; 3. Solid state relay; 4. PT100 platinum resistor. Technical Data Screw size: 桅170 L/D ratio: 30/1 Max. Extruding capacity: 500kg/h Rotary speed of screw: 20-80r/min Power: 132 kw Heating power: 110kw No. of heating zones: 7 Edge recycle extruder--ZHOUSHAN JINHU For edge recovery, repair parts include: 1. AC regulating motor of recovery screw; 2. Thermometer in each heating zone; 3. Solid state relay; 4. A complete temperature control system composed of Pt100 platinum resistors. Technical Data Screw size: 蠁105 x 15 Heating power: 12kW Dragging power: 18.5kW No. of heating zones: 4 Spinning machine The components of the spinning machine include: melt manifold, filter, metering pump and its driving device, rotating beam, monomer suction and rotating components. Features of the spinning machine: automatic heating and insulation system, pressure indication and control system behind the filter screen, and a static mixer in the melt manifold. Technical Data Melt pre-filter --YU FENG Type: Candle style (Property: more stable, can work under higher pressure, bigger in filtration area and can be recycle used after cleaned by vacuum calciner) Filter area: 3.5銕?/p> Candle Type Filter Metering pump and its drive Metering capacity: 300cc/r No. of pump: 1 set Motor power: 7.5kw Monomer suction device Motor power: 11kw Size: 4070x610x1050mm Spin pack --FANGXING (TOP SUPPLIER IN CHINA,TAIWAN JOINT VENTURE) Material of spinneret and distribution plate: SUS431 Holes No. of spinneret: approx. 20400 Diameter of spinneret hole: 桅0.45mm External dimension : 3510x216x30mm L/D ratio: 4:1 Quenching and drawing system Function Used for the cooling and drawing of filaments, including quenching chamber, upper drawing channel, lower drawing channel, and diffusion channel. Double-side symmetric quenching is used, and the gap of the lower drawing chamber can be regulated as per the process requirements. Technical Data Made of section and 未=3mm mirror stainless plate The inner clearance is adjustable Max. working width: 3200mm Quenching air volume: 10,000m3/h Pressure: approx. 5000Pa Up drawing systemDown drawing system Web former Function Used to supply carrier for the drawn fiber webs, including a drive system for web forming belt, a suction channel device, a sealing device, an automatic correcting device, belt tensioning device, a frame and a prepressing roller, oil furnace and web support roll. Technical Data Process speed: 10-300m/min Air permeating ratio of web forming belt: approx.8000- 10000m3/h.m2 Calendar Function Used for bonding formed webs by pressure and heating. Technical Data Process speed: 10-300m/min Roller width: 3600mm Roller type: engraved upper roll and plain lower roll Drive method: individual motor and oil furnace for each roll Winder Function Used for winding the webs on rolls. Including two plain rolls and two pneumatic rolls. Technical Data Process speed: 10-300m/min Working width: 3200mm Max. winding diameter: 1500mm A.C. frequency motor for main drive, automatic tension control system Slitter Function Used for cutting wound rolls. Including four pneumatic rolls Technical Data Mechanical speed: 10-600m/min Working width: 3200mm Max. Diameter of finished fabric roller: 桅1200mm Electric Power PartControlPowerControl unitBrand Feeding equipmentMain machine7.5KWAutoLack of raw material alarm Main extruderMain machineAC110KWEurothern590CXi'an Sima Cooling blowerAC1.1KWMotor protection + contactor Temperature controller7 area AC380V 18KWSolid state relay controlRKC Master batch extruderAC 0.55KWFrequency controlSiemens Additive extruderAC 0.55KWFrequency controlSiemens Co-extruderMain machineAC 18.5KWFrequency controlSiemens Temperature controller4 area AC220V 3KWSolid state relay controlRKC Recycling suction systemAC 0.75KWFrequency controlSiemens Pressure meterPre-filter pressurePW 808 After-filter pressureF 900 RKC Filter cabin pressurePW 808 Melting temperature display RKC Metering PumpMain machineAC 5.5KWFrequency controlSiemens Cooling BlowerSiemensAC 75KWFrequency controlSiemens Stretch blowerSiemensAC 55KWFrequency controlSiemens Suction blowerSiemensAC 7.5KWFrequency controlSiemens Cooling system temperature display RKC Web formerMain systemAC 18.5KWEurothern590CXi'an Sima Cooling blowerAC 0.09KWMotor protection + contactor CalenderMain systemAC 44KWEurothern590CXi'an Sima Cooling blowerAC 0.37KWMotor protection + contactor Grease oil pumpAC 1.1KWMotor protection + contactor Lifting oil pumpAC 4KWMotor protection + contactor Oil controlOil temperature display RKC Rewinder AC 15KWFrequency controlSiemens Slitter AC 11KWFrequency controlSiemens Touch screen 10 inches Siemens After sales service Q&A Q:聽How to install the equipment锛?/p> A:Due the corona breakout in global, the seller would not arrange engineer outside to install, all the service would change to online service. Q:聽If the corona finished,how to install? And how long it will last锛?br> A:The seller will send 1 engineer to install, test the machine and train customers鈥?workers in buyers鈥?factory. It will take about 1 week for the entire installation and training. Q:聽What are the additional costs of installation锛?/p> A:The buyer should cover engineers鈥?salary, visa cost, Round air tickets, accommodations, transportation in buyers鈥?country, food, medical care, safety cost, and related cost happens in buyers鈥?country. Also, the buyer should prepare enough labor, electric wire outside the control panel and tools for installations. Q:聽Who pay for the Engineer鈥檚 Salary锛烝nd how much锛?/p> A:The buyer pay for the聽 Engineer鈥檚 Salary.It's USD 80/day, depending on how the engineer make you satisfied. The date he arrives and leaves shall be counted as paid day. Q:聽What are the product warranty service terms? A:Warranty period for the delivered equipment will be 12month after completion of erection but not later than 18months after shipment. In case any item proves to be defective and the damage is confirmed by seller鈥檚 technicians within this period, the seller will at their choice either send engineer to repair or supply a new one for replacement free of charge on the basis of CNF delivery. Note锛歍he above item does not include the parts, which have regular spares or the parts damaged from normal wear, abnormal operation, improper maintenance and inadequate civil works. The seller is not liable for any production loss under any circumstances. Q:聽How about the Packing condition about the equipment锛?br> A:As per export standard, they will also be treated before delivery against damage and rusting. Q:聽PP non-woven fabrics are divided into hydrophilic and water-repellent. What is going on? A:Hydrophilic non-woven fabric: Hydrophilic, as the name implies, is "hydrophilic" and has strong adsorption to liquids. (such as baby diapers) Water-repellent non-woven fabric: Contrary to the performance of hydrophilic non-woven fabric, the surface tension of the fiber is reduced after chemical treatment, and the liquid cannot wet the surface. (such as surgical gowns, protective clothing, etc.) Q:聽PP non-woven fabrics are also divided into general resistance, tertiary resistance and high resistance General resistance: antistatic A:Three antibodies: antistatic, anti-alcohol, anti-blood High resistance: antistatic, anti-alcohol, anti-blood Q:聽In addition to knowing the above content is not enough, you also need to know the gram weight, so what is the gram weight? A:Gram weight: a common unit for the evaluation of textile silk products, which is the weight of the fabric per square meter Unit: g/square meter g/m虏 Single and double S distinction of non-woven fabrics What does the single, double, and triple s often mentioned in the non-woven industry mean? In fact, s is a spunbond non-woven fabric, a single s is a single-layer spunbond non-woven fabric, a double s is a double-layer composite spunbond non-woven fabric, and a triple s is a three-layer composite spunbond non-woven fabric. In general, s and ss can be distinguished by softness. s non-woven fabrics are mostly used in the field of packaging, and ss non-woven fabrics are mostly used for sanitary materials. Therefore, in mechanical design, the s machine tends to make the non-woven fabric stiff, and the ss machine tends to make the non-woven fabric softer. However, after a special process, s non-woven fabric feels softer than untreated ss fabric, which is suitable for sanitary materials; and ss can also be processed to become more rigid and suitable for packaging materials. Another distinguishing latitude is the uniformity of distribution, which refers to the stability of the gram weight per square meter, but it is difficult to distinguish with the naked eye. In essence, the difference between s and ss cloth is the number of nozzles of the machine. The number of letters in the name represents the number of nozzles, so there is one nozzle for s and two nozzles for ss. PP Spunbond Non-woven Fabric Machine is one of the fastest growing applications in India. The huge demand for PP Spunbond Non-woven Fabric Machine has created a vacuum for indigenous machines in the Indian market. PP non-woven spunbond production line is available in various custom sizes for packaging, medical and personal hygiene etc. PP Spunbond Non-woven Fabric application areas include: 鈥?Personal hygiene 鈥?Medical 鈥?Roof 鈥?Absorbent cloths and wipes 鈥?Filter 鈥?Clothing and shoes 鈥?Household products 鈥?Bale China double layer spunbonded nonwoven production line factory, TINUO锛宱ffers you superior double layer spunbonded nonwoven production line in China for sale. Contact us at once for more details.Non-woven Production Line price website:http://www.tinuo-packagesolutions.com/non-woven-production-line/
